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Qarbon Aerospace

Capabilities

We are a US-based Tier 1 manufacturer with a global footprint of more than 1,650,000 ft², delivering the capabilities, capacity, and expertise to tackle the most complex aerostructure programs in the world. With more than 100 years of combined experience, we bring precision, speed, and quality to every program we support.

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  • Red Oak, Texas

    • 5-Axis Core Milling
    • Nomex and Aluminum core forming
    • Hot Die Forming up to 400°F
    • Pin Routing

    Milledgeville, Georgia

    • 5-Axis Core Milling
    • Nomex and Aluminum core forming
    • Hot Die Forming up to 400°F

    Rayong, Thailand

    • 5-Axis with Ultrasonic-assisted core milling
    • Nomex and Aluminium core forming
    • Pin Routing
    • Adhesive film Reticulation

  • Red Oak, Texas

    • Multiple Ply cutting machines with bed sizes up to 6 ft x 60 ft

    Milledgeville, Georgia

    • Multiple Ply cutting tables with bed sizes up to 6 ft x 60 ft

    Rayong, Thailand

    • Multiple Ply cutting tables

  • Red Oak, Texas

    • 43,000 ft² of certified Climate Controlled Area (CCA)
    • Overhead laser projection
    • Dedicated debulk stations

    Milledgeville, Georgia

    • 125,000 ft² of certified Climate Controlled Area (CCA)
    • Overhead laser projection
    • Automated adhesive reticulation
    • Dedicated debulk stations

    Rayong, Thailand

    • 13,240 ft² (1,230 m²) of certified Climate Controlled Area (CCA)
    • Overhead laser projection
    • Adhesive reticulation equipment

  • Red Oak, Texas

    • 5-Axis Automated Tape Layup Machine (ATLM)
    • 5-Axis Automated Fiber Placement (AFP), Thermoset and Thermoplastic capable
    • 3-Axis Automated Tape Laying (ATL)
    • Semi-Automated Stringer Machine

    Milledgeville, Georgia

    • Fiber Tow Placement, 15 ft diameter
    • Same-Qualified Resin Transfer Molding (SQRTM)

  • Red Oak, Texas

    • Three 15 ft × 60 ft (W x L) autoclaves capable of curing at temperatures up to 700°F.
    • Ovens capable of curing at temperatures up to 1,000°F

    Milledgeville, Georgia

    • Six autoclaves with sizes including 15 ft × 45 ft and 12 ft × 60 ft (W × L), capable of curing at temperatures up to 800°F
    • Ovens capable of curing at temperatures up to 1,000°F

    Rayong, Thailand

    • Eight autoclaves ranging in size up to 13 ft × 33 ft (4 m × 10 m) (W × L)
    • Four Ovens capable of curing temperatures up to 500°F (260°C)

  • Red Oak, Texas

    • Thru Transmission Ultrasonic (TTU)
    • Pulse Echo (PE)
    • Phased Array
    • Digital Radiography
    • In-house functional testing capabilities

    Milledgeville, Georgia

    • Thru-Transmission Ultrasonic (TTU)
    • Pulse-Echo (PE)
    • Phased Array-linear and immersion
    • Digital Radiography

    Rayong, Thailand

    • Thru-Transmission Ultrasonic (TTU)
    • Pulse-Echo (UT-PE)
    • Phased Array
    • Digital Radiography

  • Red Oak, Texas

    • Multiple 5-axis CNC trim & drill centers with working envelopes up to 20 ft × 80 ft × 8 ft (X × Y × Z), holding tolerances of ±0.005”

    Milledgeville, Georgia

    • Multiple 5-Axis CNC Trim & Drill centers with working envelopes up to 11 ft x 45 ft x 7 ft (X × Y × Z)

    Rayong, Thailand

    • Six 5-axis CNC trim & drill centers with working envelopes up to 9.2 ft × 16.4 ft (2.8 m × 5 m) (W × L), including one equipped with an ultrasonic cutting head for Nomex honeycomb machining

  • Red Oak, Texas

    • 45,500 ft² low bay 25' hook height
    • 240,600 ft² high bay 42' hook height
    • Determinate assembly
    • Composite assembly
    • Electrical systems install
    • Hydraulic systems install

    Milledgeville, Georgia

    • 57,300 ft² of environmentally controlled assembly space
    • Overhead hook height: hi-bay (up to 21 ft)
    • Skilled in determinant assembly
    • Composite assembly
    • Electrical systems install
    • Hydraulic systems install

  • Red Oak, Texas

    • 610,000 ft² of environmentally controlled assembly space with up to 42 ft hook height
    • Large-scale determinant assembly capability for precise structural integration
    • Turnkey integrated structures with full systems integration including functional testing of electrical, fuel, and hydraulic systems
    • Click Bond certified

  • Red Oak, Texas

    • 22,000 ft² of environmentally controlled paint and sanding areas
    • NESHAP compliant paint booths

    Milledgeville, Georgia

    • 20,000 ft² paint and sanding booths
    • NESHAP compliant paint booths

    Rayong, Thailand

    • Two paint facilities equipped with dedicated surface preparation areas, 4 spray booths and 3 curing ovens

  • Red Oak, Texas

    • Mechanical & Chemical testing laboratory equipped with Instron, DSC & DMA

    Milledgeville, Georgia

    • Mechanical & Chemical testing laboratory equipped with Instron, DSC & DMA

    Rayong, Thailand

    • Mechanical & Chemical testing laboratory (Airbus approved captive lab) equipped with Instron, DSC & DMA

  • Red Oak, Texas

    • Induction welding of thermoplastic composite structures
    • HELIOS™ Electro-Thermal Ice Protection System

  • Red Oak, Texas

    • ICD-705 Certified
    • Built for medium to large scale manufacturing and assembly
    • Vertically integrated production
    • Dedicated equipment and resources

OUR EXPERTISE

Market Segments

Qarbon Aerospace delivers complex composite aerostructures for defense, commercial aviation, business jet, and emerging platforms.

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WHERE WE DO IT

Our Locations

With facilities across the U.S. and globally, Qarbon Aerospace delivers quality products at optimized cost.

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